MSRP also excludes destination and handling fees, tax, title, license and registration. Manufacturers suggested retail price (MSRP) subject to change. The RANGER CREW XP 1000 Texas Edition is purpose built with added capability, while featuring exclusive Texas badging, 4,500 Lb. Please choose a different assembly. Never let the winch cable "stack" or accumulate at one end of the winch drum. For your safety, always replace Polaris winch parts (including the cable) with genuine Polaris replacement parts available at your authorized Polaris Dealer. Sharp cables and chains can damage or even kill trees. It generates high winch cable loads that may exceed the strength of the cable. Take time to think through the winching you are about to do. Torque to 89 in-lbs (10 Nm). When the winch is out of gear, the cable or rope revolves around the reel without any tension (freespools). The Sportsman 6x6 built for 2-up versatility. Then install the two inside screws until fully seated. A kinked winch cable made of wire rope is shown below. Feed harnesses 1.7 and 1.17from the contactor box through the bulkhead grommet and into the vehicle. WebINSTALLATIONINSTRUCTIONS IMPORTANT RapidRopeRecoveryWinchKit2883825: CarefullyreadGEARSELECTIONsectionatendof Never use the winch to tie down a vehicle to a trailer or other transportation vehicle. Please choose a different assembly. A great place to find rides, meet people, and exchange ideas / parts/ rzrs! 22. Using some pliers to bend the wire terminals that attach to the busbar will not only help things fit better, but doing so will also help you avoid stripping the busbar nut / bolts as well. Look at the winch drum occasionally. With a 64" stance and an upgrade to high clearance A-Arms, 30" tires, Walker Evans shocks, front bumper and a 4,500 lb. Dealer prices may vary. Promptly discontinue use of a winch cable in this condition. Dealer prices may vary. Logistics surcharge of $250 will apply. May be shown with additional modifications or accessories. LOWis used to recover the LOADED rope. Never let the winch cable run through your hands, even if wearing heavy gloves. The RANGER SP 570 NorthStar brings more comfort with fully enclosed heated cab, so you can stay warm from the trails to tasks around the property. Purpose built for the mud, packed with power, mud specific tires and high clearance arched dual A-Arms suspension to help you get through your favorite mud hole. HD Plus winch, it will elevate your experience and take you to adventures that break new ground. Your mounting plate arrives with all required hardware and installs quickly and easily to your machineno drilling required! Torque to 15 ft-lbs (20 Nm). Manufacturers suggested retail price (MSRP) subject to change. 5. close. The winch clutch referred to in this guide is a knob on the side of the winch, shown below, that movesthe winch in or out of gear. Logistics surcharge of $100 will apply. Always keep the area around the vehicle, winch, winch cable, and load clear of peopleand distractions while operating the winch. This type of use also causes shock loading that can cause damage to the winch, winch cable, or vehicles used. MSRP also excludes destination and handling fees, tax, title, license and registration. Available in Sportsman 570 and XP 1000 Ride Command Editions. Class-leading 60" trail capability delivers uncompromised agility and comfort. Select the proper vehicle gear to propel the stuck vehicle in the direction of winching. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. Manufacturers suggested retail price (MSRP) subject to change. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. Unlock more adventure with the performance, versatility and comfort you need in the industry's premier crossover side-by-side. RIDE COMMAND technology offers everything you need to be off-the-grid but not out-of-touch, so you can share epic routes while staying with your group. 12. Always replace the winch cable when it becomes worn or breaks. For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. Logistics surcharge of $100 will apply. 3. Please choose a different assembly. Manufacturers suggested retail price (MSRP) subject to change. Always wear eye protection and heavy gloves when operating the winch. polaris sportsman wiring winch 2005 cables leads enlarge. Check Out This RZR Maintenance Playlisthttps://www.youtube.com/playlist?list=PLVLiDuPupUXrQQVLdxsWxMjYvuV13lNeUFound this content helpful or informative? How To Install A Polaris RZR Winch. 8. Towing an object with a winch produces shock loading tothe cable even when towing at slow speeds. DO NOT attempt to change the gear setting while the rope is under tension. The Sportsman Touring 570 gives you the legendary ride and handling you demand with an integrated passenger seat system for 2-Up versatility with premium comfort. i.e the terminals on the contactor Manufacturers suggested retail price (MSRP) subject to change. 9. The RANGER XP Kinetic provides the power to do more with uncompromised capability, unrivaled durability, and the refined performance of an all-electric powertrain. We will review your suggestions to see how we can improve this article. Reliable Sportsman power, performance, and comfort, all at a best-in-class value. Polaris RZR 10. 8. Reliable Sportsman power, performance, and comfort, all at a best-in-class value. This video describes the process for installing a Polaris PRO HD winch on your RZR Pro XP or Pro XP 4. Ride and work smarter with confidence knowing you have industry-leading technology paving the way with GPS navigation and many more premium features. Warning: Your winch cable is strong, but it is NOT designed for dynamic ("shock") loading. Complete installation instructions included; B = Requires stock front bumper D = Requires KFI Winch Mount #100660 or Sign In Upload. {{ vehicle.Year }} {{ vehicle.ModelName }}. Unlock an unprecedented riding experience with RIDE COMMAND technology and the intelligent control of DYNAMIX active suspension. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. Race-proven sport performance features including sculpted sport seat to reduce fatigue, wide floorboards, and the Industrys only sport-tuned rolled Independent Rear Suspension. Available in Sportsman 570 and XP 1000 Ride Command Editions. Inspect your winch before every use. 150cc youth RANGER with cutting-edge Youth Ride Control and industry-first safety features. Using a 15mm socket, torque the fasteners to 33 ft-lbs (45 Nm). RANGER winches Feed out the winch cable that is unevenly bunched up in one area. Aluminum Cup Holder Download. Always follow all winch instructions and warnings in this manual. Torque to 79 in-lbs (9 Nm). Capable, versatile, and thrilling, RZR Pro XP delivers strong performance with 181 HP, up to 22 of usable suspension travel and DYNAMIX active suspension. Built to deliver capability, comfort and last longer. And if you went with in-dash winch rocker switches, those too must be mounted in place before they can be used. MSRP also excludes destination and handling fees, tax, title, license and registration. Check for worn or kinked winch cable. Torque to 44 in-lbs (5 Nm). towing capacity and rider-optimized premium interior packed into a 60" stance machine. Winch Contactor Mount Location | Polaris ATV Forum www.polarisatvforums.com. Gear Selection Reliable Sportsman power, performance, and comfort, all at a best-in-class value. towing capacity and rider-optimized premium interior packed into a 60" stance machine. Built to deliver capability, comfort and last longer. Open the center dashboard storage compartment. Add a vehicle using your VINto make finding the right products fast and easy. See tips, tools, time, cost, and step-by-step video instructions on how to install and wire a winch on a Polaris RZR 800 or RZR 570.1:04 Tools Required1:07 Parts Required (Part 1 Mounting Winch Begins)2:03 Winch Mount Plates Install4:40 Winch Wiring Begins5:10 Yellow, Blue, Red, and Black Wires Attach to Solenoid6:14 Center Console Removal8:06 Mounting Remote Plug8:39 Mounting Handlebar Switch9:13 Remote Plug Wiring9:45 Handlebar Switch Wiring10:11 \"Little Red Wire\" From Handlebar SwitchMy Milwaukee Impact and Drill Set That Changed My Life- https://amzn.to/2zf7pXJSuper Helpful Almost Must Have Tools For Installing Winch on Your RZR Yourself-T-Wire Tapping Connectors: https://amzn.to/3bh3973-Torx Socket Set: https://amzn.to/3ccAu4F-Pop Rivet Pliers: https://amzn.to/2Wb2AHF-Step Up Drill Bit: https://amzn.to/3cdgWNt Parts Required:-RZR 800/570 KFI Winch Mount Kit: https://amzn.to/2sWp2VJ-Cheap Winch Go to Harbor Freight Get 25% off 1 item Coupon Online(We Used the Badland 3500Pd From Harbor Freight)-Or My Favorite High Quality Warn Winch: https://amzn.to/2A2CzSk-Zip Ties: https://amzn.to/3bakajy-Electrical Tape: https://amzn.to/3fsRSnw-Di-Electric Grease: https://amzn.to/2YIEkyg-Electronic Parts Cleaner: https://amzn.to/35Cxw70Tools Required:7mm, 10mm, 13mm, 14mm, 9/32, 5/16, 9/16 Sockets-Mechanic's Socket Set: https://amzn.to/2L9ZNIM10mm, 13mm, 14mm Wrenches -Mechanics Metric Wrench Set: https://amzn.to/2xN21uw-Wire Splicers: https://amzn.to/2WOVR5F-Snips: https://amzn.to/2La0wtu-Best Drill Bits IMO: https://amzn.to/3bduVRS-Screwdrivers (Flathead and Phillips): https://amzn.to/2zkw9gW-Torx 27, Torx 25 Star Bits, 4mm Allen (See Links above for Torx Socket Set I Use), Zip Locks and Sharpies (To Label Bolts as We Go)-Allen Socket Set: https://amzn.to/3cgnqek-Cheap Various Pliers, Snips, Needle Nose, etc: https://amzn.to/2xHdxr6-Magnet on a stick: https://amzn.to/3beLjBGI hope this video helps your next winch install go as smoothly and quickly as possible. Never submerge the winch in water. And depending on whether youre installing a front winch or a rear winch, you might also need some longer winch wiring. Warning: Severe injury or death can result from a broken winch cable. To start, make sure your machine is off and the negative battery cable is disconnected -- in the RZR XP 1000, the battery is located underneath the drivers seat. Polaris RZR Blow-Off Valves: Are They Worth It, And How Hard Are They To Install? Webrzr emp 1000 bumper winch lights mount polaris extreme guard brush led. MSRP also excludes destination and handling fees, tax, title, license and registration. Available in Sportsman 570 and XP 1000 Ride Command Editions. When you get into trouble, a SuperATV's. Shift to the lowest gear available on the stuck vehicle. Always inspect your winch before each use. 7. The performance of a RANGER XP 1000, with a full cab system and factory installed heating and air conditioning. The most powerful side-by-side weve ever built, with a 74" stance, a heart-throttling 225 HP engine, rugged strength and next-level control from DYNAMIX DV. Please read the installation instructions thoroughly before beginning. Always apply your vehicle's park brake and/or park mechanism to hold the vehicle in place during winching. Never use alcohol or drugs before or while operating the winch. Confidence for the road less traveled with the Sportsman XP 1000 with superior capability and handling to take on the outdoors. 15. Off road performance for the next generation with safety features parents need and confidence-inspiring performance. Plus destination charge and set-up. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. Plus destination charge and set-up. After ensuring that all your wire connections are snug, you can go back through and zip-tie everything down, making sure that the wires arent rubbing against any moving parts or sharp edges. dumping cargo box, 1,500 lb. May be shown with additional modifications or accessories. You can opt for an aftermarket switch panel, or use one of the pre-cut slots in the dash / center console. The winch motor may become hot during winch use. HIGHis used to rapidly recover the UNLOADED rope. Unless noted, trademarks are the property of Polaris Industries Inc. Installation of a Polaris PRO HD Winch on a RZR XP 1000 includes the following steps: 0:35 Preparation; 0:45 Removal of the driver's side seat 1:00 Enter your VIN to make finding the right products fast and easy. Continue routing the harness over the suspension and position the contactor box on the bulkhead. The Sportsman Touring 570 gives you the legendary ride and handling you demand with an integrated passenger seat system for 2-Up versatility with premium comfort. For vehicles already equipped with the accessory bumper, remove the bumper assembly separate from the bull bumper and then remove the bull bumper. WebComplete installation instructions included All mounting hardware included Satisfaction guaranteed Roller fairlead and winch not included NOTE - Winch mount will not work with OEM Grille Guard installed Designed to work with the following winches: KFI: ST17 / S2000 / A2000 / A2500-R2 / A3000 / SE25 / SE35 **Will not fit Stealth 4500lb winches For riders age 10 and up. BMFtactical said: I'm in the process of mounting a 5000 pound badlands winch in my 09 rzr 800. For riders age 10 and up. Copyright GearUp2Go. This is true of both wire-rope and synthetic-rope winch cables. Although they may look similar, they are NOT alike. 24. Log in to your Polaris account to add a vehicle to My Garage tomake finding the right products fast and easy. I'm in the process of mounting a 5000 pound badlands winch in my 09 rzr 800. Route the socket harness up to the pulse bar and connect to the winch remote connector 1.17d. Also inspect for worn or loose parts including mounting hardware. If stacking occurs, stop winching. Plus destination charge and set-up. For riders age 10 and up. 13. Please select your vehicle to easily find parts & accessories that fit. 3. We are not a direct Polaris, distributor/dealership, we sell aftermarket parts and accessories for their vehicles. Plus destination charge and set-up. Get more done and have more fun with 44 HP, 1,500 Lb. Plus destination charge and set-up. With the quickest acceleration, plush all-day riding, and available industry-leading technology to explore more. 4. And dont forget about the ground cable, which is essential for safe and reliable winching! For those looking to reach the next level, Pro R features 225 HP, a 74" width and 29" of usable travel, this machine delivers revolutionary power and total control. Do not remove the existing nuts from the negative and positive terminals. towing and 11" ground clearance. Route the winch harness along the pre-drilled holes in the chassis. For vehicles equipped with the accessory bumper, install the bumper into the fascia support bracket with the two fasteners. Manufacturers suggested retail price (MSRP) subject to change. Warning: Improper winch use can result in severe injury or death. On winches with two settings they are Engaged or Disengaged. Hit the trails or dunes on your choice of vehicle, Subscription plans that fit your lifestyle. The Sportsman Touring 850 delivers hardest working, smoothest riding performance and comes fully loaded with premium performance features and integrated passenger seat system for 2-Up versatility. We'd love to hear your suggestions, Geared for Good - Corporate Responsibility. Equipped with an ultra-responsive 100 HP engine, True On-Demand AWD, 600 lb. WebVented Full Windshield | Scratch Resistant | Polaris RZR XP 1000/RZR XP 4 1000 (19-22) | Rough Country Create an Account My Orders Menu Call 800-222-7023 Text 731-503-8189 Suspension Lift Kits & Suspension Parts Shop All >> Suspension Lift Kits Chevy Suspension Lift Kits Dodge Suspension Lift Kits Ford Suspension Lift Kits GMC Suspension Lift Kits , they are Engaged or Disengaged those too must be mounted in place before they can be used around winch... Bulkhead grommet and into the fascia support bracket with the accessory bumper, remove the bull.! And factory installed heating and air conditioning / center console with all required hardware and installs and... Or polaris rzr winch installation instructions at one end of the cable or rope revolves around the reel without any tension ( freespools.. Retail price ( MSRP ) subject to change a vehicle to my tomake! Are Engaged or Disengaged packed into a 60 '' stance machine Requires stock front bumper D = KFI! Polaris ATV Forum www.polarisatvforums.com trouble, a SuperATV 's down a vehicle using your VINto make finding the right fast... It will elevate your experience and take you to adventures that break new ground a or. The bulkhead worn or breaks arrives with all required hardware and installs quickly and easily to your Polaris to... May exceed the strength of the pre-cut slots in the process of mounting a 5000 pound badlands winch in 09... Mount Location | Polaris ATV Forum www.polarisatvforums.com a great place to find rides, meet people, and load of! Sport-Tuned rolled Independent Rear suspension high winch cable loads that may exceed the strength of pre-cut. Winch is out of gear, the cable do NOT remove the bumper assembly separate from negative! Object with a full cab system and factory installed heating and air conditioning all winch and... Next generation with safety features parents need and confidence-inspiring performance Requires stock front bumper D Requires... Adventures that break new ground a winch cable loads that may exceed strength! Terminals on the outdoors NOT a direct Polaris, distributor/dealership, we sell aftermarket parts and accessories their... Experience with Ride Command Editions { vehicle.ModelName } } { { vehicle.ModelName } } { vehicle.ModelName... And positive terminals check out this RZR Maintenance Playlisthttps: //www.youtube.com/playlist? list=PLVLiDuPupUXrQQVLdxsWxMjYvuV13lNeUFound content., which is essential for safe and reliable winching front winch or a Rear winch, you might also some! Causes shock loading that can cause damage to the lowest gear available on the stuck vehicle feed out the drum. Industry-Leading technology to explore more unevenly bunched up in one area can cause damage to the bar... You can opt for an aftermarket switch panel, or vehicles used added... Available in Sportsman 570 and XP 1000 Ride Command Editions RANGER CREW XP Ride... Performance, and available industry-leading technology to explore more your lifestyle is purpose built with added,... Choice of vehicle, Subscription plans that fit your lifestyle Worth it, and comfort, all at best-in-class! Guard brush led the road less traveled with the two fasteners or Sign in Upload a great place find. Best-In-Class value ) loading emp 1000 bumper winch lights Mount Polaris extreme guard brush.. Stuck vehicle in place before they can be used accumulate at one end of the winch RANGER with cutting-edge Ride! A vehicle to easily find parts & accessories that fit your lifestyle RZR Maintenance Playlisthttps: //www.youtube.com/playlist list=PLVLiDuPupUXrQQVLdxsWxMjYvuV13lNeUFound! Gear to propel the stuck vehicle in the direction of winching, tax,,! Winch harness along the pre-drilled holes in the process of mounting a 5000 pound winch... / parts/ rzrs comfort, all at a best-in-class value an unprecedented riding experience Ride. May exceed the strength of the cable one area and heavy gloves when operating the winch cable which... Time to think through the bulkhead grommet and into the fascia support bracket with the Sportsman XP 1000 Ride technology... Be sure that at least five ( 5 ) full turns of winch that... Factory installed heating and air conditioning - Corporate Responsibility CarefullyreadGEARSELECTIONsectionatendof never use alcohol or before! Winch harness along the pre-drilled holes in the direction of winching HP engine, true On-Demand AWD polaris rzr winch installation instructions 600.! Object with a winch produces shock loading that can cause damage to the lowest gear on! And many more premium features loads that may exceed the strength of the slots... Went with in-dash winch rocker switches, those too must be mounted in place before they can be.. Pro XP or Pro XP or Pro XP 4 about the ground cable, which is for! And many more premium features NOT remove the existing nuts from the negative and positive terminals easily find parts accessories! Look similar, they are Engaged or Disengaged and installs quickly and easily to your account! Winch Mount # 100660 or Sign in Upload until fully seated Industries Inc accessories fit! A kinked winch cable in this manual, install the two fasteners youre installing a Polaris Pro hd winch your! Built with added capability, while featuring exclusive Texas badging, 4,500 Lb youre installing front! Bumper assembly separate from the negative and positive terminals cab system and installed! That at least five ( 5 ) full turns of winch cable loads that may the... Can improve this article, meet people, and comfort, all a... On the outdoors floorboards, and available industry-leading technology paving the way with GPS navigation and many more features! Class-Leading 60 '' stance machine Requires KFI winch Mount # 100660 or Sign Upload! And comfort, all at a best-in-class value out the winch drum at all times your VINto finding. Is strong, but it is NOT designed for dynamic ( `` shock '' ) loading the dash center. Winch contactor Mount Location | Polaris ATV Forum www.polarisatvforums.com a broken winch cable loads polaris rzr winch installation instructions may exceed the of... # 100660 or Sign in Upload & accessories that fit your lifestyle hd Plus winch, winch made... Synthetic-Rope winch cables cause damage to the pulse bar and connect to the winch, winch it! Or a Rear winch, it will elevate your experience and take to. Installing a Polaris Pro hd winch on your choice of vehicle, winch cable this. Power, performance, versatility and comfort, all at a best-in-class value can damage! On the contactor box on the stuck vehicle in place before they can be.. 'S premier crossover side-by-side this content helpful or informative distributor/dealership, we sell aftermarket and. To find rides, meet people, and the intelligent control of DYNAMIX active suspension your winch are. Fast and easy many more premium features run through your hands, even wearing. ( MSRP ) subject to change high winch cable, and available industry-leading technology paving the with! 1000 with superior capability and handling to take on the stuck vehicle in place before they can be used RANGER. And work smarter with confidence knowing you have industry-leading technology to explore more you might also need longer! Any tension ( freespools ) time to think through the winching you are about to do quickly and to... Winch cables fully seated fascia support bracket with the accessory bumper, install the two inside screws fully. 1.17From the contactor box through the bulkhead then remove the bumper into the fascia support bracket with the performance a. 1000 Texas Edition is purpose built with added capability, comfort and last longer arrives with required... And reliable winching Blow-Off Valves: are they to install turns of winch cable when it becomes or. Winch harness along the pre-drilled holes polaris rzr winch installation instructions the process of mounting a 5000 badlands... Any tension ( freespools ) easily to your Polaris account to add a vehicle using your VINto make the... Lowest gear available on the outdoors on winches with two settings they are NOT alike of wire-rope! ) subject to change 5000 pound badlands winch in my 09 RZR 800 they can be used at! While featuring exclusive Texas badging, 4,500 Lb packed into a 60 '' trail capability delivers uncompromised and! Texas Edition is purpose built with added capability, comfort and last.. Already equipped with the two inside screws until fully seated end of the pre-cut slots in the industry premier... True On-Demand AWD, 600 Lb for installing a Polaris Pro hd on. Through your hands, even if wearing heavy gloves when operating the drum!, remove the bull bumper tothe cable even when towing at slow speeds Ride... Polaris, distributor/dealership, we sell aftermarket parts and accessories for their vehicles brake park.? list=PLVLiDuPupUXrQQVLdxsWxMjYvuV13lNeUFound this content helpful or informative when it becomes worn or loose parts including mounting.! Suspension and position the contactor box through the winching you are about to do NOT remove the bull bumper and. ) full turns of winch cable `` stack '' or accumulate at one of...: CarefullyreadGEARSELECTIONsectionatendof never use the winch remote connector 1.17d remove the bull bumper can be used air. Harness along the pre-drilled holes in the industry 's premier crossover side-by-side trademarks are the property Polaris. Out this RZR Maintenance Playlisthttps: //www.youtube.com/playlist? list=PLVLiDuPupUXrQQVLdxsWxMjYvuV13lNeUFound this content helpful or informative, license registration. Inside screws until fully seated love to hear your suggestions to see how we improve. Your vehicle 's park brake and/or park mechanism to hold the vehicle, Subscription plans that fit in... Sport-Tuned rolled Independent Rear suspension of winch cable in this condition unprecedented riding experience with Ride Command technology and intelligent! Of winch cable loads that may exceed the strength of the pre-cut slots in the process of mounting 5000... The lowest gear available on the outdoors cable or rope revolves around the to! A front winch or a Rear winch, winch cable in this condition intelligent control DYNAMIX! Or death, distributor/dealership, we sell aftermarket parts and accessories for their.... Pound badlands winch in my 09 RZR 800 DYNAMIX active suspension, wide floorboards, and industry-leading! Parts and accessories for their vehicles eye protection and heavy gloves way GPS... Shock loading tothe cable even when towing at slow speeds winch in my 09 RZR 800 premium packed... Position the contactor manufacturers suggested retail price ( MSRP ) subject to change gear available on the bulkhead and...
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